Saving Lives, One Barcode at a Time

TSC Auto ID's barcode identification solutions have become an indispensable tool for safety in the automotive manufacturing industry. TSC Auto ID printers deliver high-quality automotive parts labels with clear, scannable barcodes, providing essential information. This includes part numbers, production dates, and other critical traceability data.

As a global leader in automotive safety, Autoliv’s mission is dedicated to “Saving More Lives.” With operations spanning 25 countries and a production volume of over one million airbag kits per month, ensuring product quality and traceability is paramount. This is where TSC Auto ID’s barcode verification solutions come into play.

The Challenge: Elevating Automotive Safety with Supply Chain Solutions

Autoliv’s manufacturing process involves over 160 work cells, each producing an average of 2,000 airbags per day for every major auto brand operating in North America including Ford, Kia, Hyundai, Tesla, GM, and Honda.  With such high volumes and the critical nature of their products, accuracy and efficiency are non-negotiable.

Figure 1. Example of Autoliv Innovation for Lifesaving Device
Source: US Patent Office US5881962 “Mass-body Drive for a Rotary Tightening Device” 149839A7322834591169-05881962 (storage.googleapis.com)

TSC Solution: 100% Barcode Verification with ODV-2D

TSC Auto ID’s barcode verification system provides a robust solution to Autoliv’s challenges by generating high-quality labels with clear barcodes for each airbag kit, ensuring essential information like part numbers and production dates is easily accessible. By implementing a 100% barcode verification process, Autoliv ensures that every barcode printed on their products is of the highest quality and meets industry standards. This guarantees:

• Product Traceability: Every airbag can be traced back to its production line, allowing for swift identification and recall in case of any issues.
• Reduced Errors: By detecting and correcting barcode errors upfront, Autoliv can minimize production delays and rework, improving overall efficiency.
• Enhanced Quality Control: Consistent barcode quality contributes to a higher level of product quality, ultimately safeguarding lives.

Built to Endure, Designed to Deliver

Our T8000 printer is a workhorse, constructed with a robust all-metal frame that can withstand the rigors of demanding production environments. Along with exceptional print quality and precise registration makes for an ideal solution for high-volume applications. The T8000 effortlessly handles the demanding thermal settings required for long-lasting, performance-grade resin ribbons, ensuring your labels will stand the test of time.

Figure 2. T8000 with ODV-2D for 100% printed label inspection for automotive traceability

Barcode Verification: Bountiful Benefits

The implementation of barcode verification has brought numerous benefits to Autoliv:

• Enhanced Quality: 100% first-pass label quality. The assurance of accurate and reliable barcode data has contributed to a significant improvement in product quality.
• Improved Efficiency: By reducing errors and rework, Autoliv has streamlined its production process starting with Rapid Deployment, leading to increased productivity.
• Automation Advantage: Improved integration with automation technology.
• Customer Satisfaction is improved with the elimination of chargebacks and contract fines.
• Strengthened Customer Confidence: Autoliv can demonstrate its commitment to quality and safety using advanced barcode verification technology.

A Partnership for Life

TSC Auto ID is proud to partner with Autoliv in their mission to save lives. Our barcode verification solutions are a critical component of their production process, ensuring that every airbag meets the highest standards of quality and safety.

As Autoliv continues to innovate and expand its operations, TSC Auto ID is committed to providing cutting-edge technology and support to meet their evolving needs. Together, we are building a safer future for all.

To learn more about TSC Auto ID’s Automotive Solutions, please visit the Automotive section on our website, or contact your local sales representative.